Batch Weighing System
Automated Multi-Ingredient Loss-in-Weight Dosing Station
Executive Machine Overview
The Batch Weighing System engineered by Probiters Exim LLP represents the pinnacle of special purpose machine manufacturing for industrial production lines. Built on a rigid vibration-damped frame and integrated with industry-standard controls (Siemens S7-1200 (CPU 1214C)), this machine delivers uncompromising accuracy, long-term mechanical reliability, and ultra-low maintenance overhead.
Core Machine Sub-Systems & Mechanical Modules
⚙️ Loss-in-Weight Feeder Array
Stainless steel storage hoppers with variable-frequency screw feeders and load cell suspension.
⚙️ Dust-Sealed Pneumatic Conveying
Enclosed vacuum transfer manifold preventing chemical operator exposure and shop floor contamination.
⚙️ High-Precision Load Cells
Hermetically sealed IP68 load cells resolving weights to 1 gram across 50 kg batch cycles.
⚙️ Plant ERP Database Sync
OPC-UA Ethernet gateway logging recipe formulations and material inventory consumed per batch.
Comprehensive Parameter Matrix Table
| Engineering Parameter | Verified Specification / Design Basis |
|---|---|
| Weighing Accuracy | 1 gram precision on 50 kg batch hoppers |
| Dosing Speed | 45 seconds per multi-ingredient formulation |
| Dust Extraction | Integrated HEPA filtration dust-sealed manifold |
| Hopper Count | 4 to 8 ingredient hoppers with screw feeders |
| ERP Integration | Direct OPC-UA Ethernet connection to plant ERP |
| Control Platform | Siemens S7-1200 (CPU 1214C) |
| HMI Interface | Proface 10" Touch HMI |
| Pre-Dispatch FAT | 100% Pre-Dispatch Acceptance Testing & Calibration Sign-Off |
General Arrangement (GA) CAD Vector Blueprint
Visual 4-Step Process Sequence
Tooling Fixtures & Automation Integration Options
Standard Features Included
- Siemens/Mitsubishi Industrial PLC & Color Touch HMI
- Category-4 Safety Light Curtains & E-Stop Latches
- Automatic Centralized Lubrication Unit
- 100% Calibrated Pre-Dispatch FAT Verification
Optional Tooling & Automation Upgrades
- Automated Vibratory Bowl Feeder & Escaper Mechanism
- 3-Axis Cartesian Gantry Robot Loader Integration
- Laser/Camera Optical Part Inspection Verification
- OPC-UA MES Network Database Telemetry License
Customer Success & Verified Financial ROI
Manual hopper tipping caused ±3.2% formulation errors, operator chemical dust exposure, and batch density variations.
Probiters Multi-Ingredient Automated Loss-in-Weight Feeder Array with dust-sealed pneumatic conveying and load cell accuracy to 1g.
±3.2% Reduced to ±0.05%
The Probiters Quality & Support Promise
Need a formal technical proposal or 3D layout simulation? Our engineering design team in Ahmedabad prepares custom machine proposals within 3–5 working days.
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