OFFICIAL TECHNICAL DOSSIER
ISO 9001:2015 CERTIFIED | AHMEDABAD, INDIA
INSULATOR & POLYMER PROCESSING
Batch Weighing System
Automated Multi-Ingredient Loss-in-Weight Dosing Station
Executive Value Proposition
Commercial & Operational Highlights
Automated Multi-Ingredient Loss-in-Weight Dosing Station
PAYBACK PERIOD
5.8 Months
ANNUAL SAVINGS
₹11.4 Lakhs / yr
PLC AUTOMATION
Siemens
LEAD TIME
4–6 Weeks
Proven Field Performance
Customer Success & Verified Financial ROI
❌ COMPETITOR PITFALLS
Manual hopper tipping caused ±3.2% formulation errors, operator chemical dust exposure, and batch density variations.
PROBITERS ADVANTAGE
Probiters Multi-Ingredient Automated Loss-in-Weight Feeder Array with dust-sealed pneumatic conveying and load cell accuracy to 1g.
✓ FINANCIAL OUTCOME
FORMULATION DOSING ACCURACY:
±3.2% Reduced to ±0.05%
±3.2% Reduced to ±0.05%
"We eliminated batch density variations completely. Operators work in a clean dust-free environment with 100% consistent quality."
Machine Intelligence
Complete Parameter Matrix Table
| Engineering Field | Verified Specification / Design Basis |
|---|---|
| Weighing Accuracy | 1 gram precision on 50 kg batch hoppers |
| Dosing Speed | 45 seconds per multi-ingredient formulation |
| Dust Extraction | Integrated HEPA filtration dust-sealed manifold |
| Hopper Count | 4 to 8 ingredient hoppers with screw feeders |
| ERP Integration | Direct OPC-UA Ethernet connection to plant ERP |
CAD Blueprint Architecture
General Arrangement Vector CAD Drawing
Operating Sequence
Visual Process Workflow Stepper
01PART LOADINGPosition component onto application-specific fixture
02POKA-YOKE VERIFYSensors validate orientation and clamp closure
03PLC EXECUTIONServo/hydraulic motion profile executes test sequence
04LOG & RELEASETelemetry logs OK/NOK result and releases part
Need a customized proposal or 3D layout simulation? Our engineering team prepares custom SPM quotes within 3–5 working days.
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