Cut-to-Length Machine
High-Precision Diamond Saw Cutting Station for FRP & Fiber Rods
Executive Machine Overview
The Cut-to-Length Machine engineered by Probiters Exim LLP represents the pinnacle of special purpose machine manufacturing for industrial production lines. Built on a rigid vibration-damped frame and integrated with industry-standard controls (Siemens S7-1200 (CPU 1214C)), this machine delivers uncompromising accuracy, long-term mechanical reliability, and ultra-low maintenance overhead.
Core Machine Sub-Systems & Mechanical Modules
⚙️ High-Speed Saw Spindle
5.5 kW motor driving a diamond blade at 4,500 RPM for burr-free fiber rod end cutting.
⚙️ Pneumatic V-Groove Clamping
Dual-acting pneumatic vises gripping cylindrical rods without crushing or surface marking.
⚙️ Linear Encoder Length Control
High-precision optical encoder guiding automatic rod feed to ±0.1 mm length repeatability.
⚙️ Cyclone Dust Extraction Shroud
Heavy-duty vacuum hood capturing 99.5% of fiberglass airborne dust during cut cycles.
Comprehensive Parameter Matrix Table
| Engineering Parameter | Verified Specification / Design Basis |
|---|---|
| Cut Length Tolerance | ±0.1 mm over 2,000 mm rod length |
| Cutting Speed | 40 cuts per minute continuous feed |
| Diamond Blade Spindle | 5.5 kW 4,500 RPM high rigidity spindle |
| Vise Clamping | Pneumatic dual-acting V-groove jaw vise |
| Dust Collector | High-vacuum cyclone dust extraction shroud |
| Control Platform | Siemens S7-1200 (CPU 1214C) |
| HMI Interface | Flexem 7" Touch Screen |
| Pre-Dispatch FAT | 100% Pre-Dispatch Acceptance Testing & Calibration Sign-Off |
General Arrangement (GA) CAD Vector Blueprint
Visual 4-Step Process Sequence
Tooling Fixtures & Automation Integration Options
Standard Features Included
- Siemens/Mitsubishi Industrial PLC & Color Touch HMI
- Category-4 Safety Light Curtains & E-Stop Latches
- Automatic Centralized Lubrication Unit
- 100% Calibrated Pre-Dispatch FAT Verification
Optional Tooling & Automation Upgrades
- Automated Vibratory Bowl Feeder & Escaper Mechanism
- 3-Axis Cartesian Gantry Robot Loader Integration
- Laser/Camera Optical Part Inspection Verification
- OPC-UA MES Network Database Telemetry License
Customer Success & Verified Financial ROI
Blade chatter on generic cutters caused fiber delamination at rod ends, requiring manual bench grinding and length variations.
Probiters High-Speed Diamond Saw Spindle featuring pneumatic vise, linear encoder feedback, and burr-free square cut end finish.
±2.5mm Reduced to ±0.1mm
The Probiters Quality & Support Promise
Need a formal technical proposal or 3D layout simulation? Our engineering design team in Ahmedabad prepares custom machine proposals within 3–5 working days.
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