Epoxy/Resin Mixing & Conveying System
Vacuum Degassed Metered Resin Meter-Mix & Dispensing Plant
Executive Machine Overview
The Epoxy/Resin Mixing & Conveying System engineered by Probiters Exim LLP represents the pinnacle of special purpose machine manufacturing for industrial production lines. Built on a rigid vibration-damped frame and integrated with industry-standard controls (Siemens S7-1200 (CPU 1214C)), this machine delivers uncompromising accuracy, long-term mechanical reliability, and ultra-low maintenance overhead.
Core Machine Sub-Systems & Mechanical Modules
⚙️ Dual Jacketed Stainless Tanks
150L resin and 100L hardener tanks equipped with thermal oil heating jackets and agitators.
⚙️ High-Vacuum Degassing Unit
0.5 mbar dry vacuum pump removing dissolved air bubbles prior to volumetric metering.
⚙️ Precision Servo Gear Metering
Dual AC servo-driven gear pumps maintaining mix ratios to ±0.1% precision under varying pressure.
⚙️ Automated Solvent Flush System
PLC-controlled high-pressure solvent flush sequence cleaning dispensing lines in under 3 minutes.
Comprehensive Parameter Matrix Table
| Engineering Parameter | Verified Specification / Design Basis |
|---|---|
| Metering Ratio Accuracy | ±0.1% volumetric accuracy (Dual gear pumps) |
| Vacuum Degassing | 0.5 mbar vacuum level for void-free resin mix |
| Tank Capacity | 150 L Resin + 100 L Hardener jacketed stainless tanks |
| Inline Mixer | Static-dynamic water-chilled disposable mixer head |
| Automated Flush | PLC-triggered solvent flush sequence (<3 mins) |
| Temperature Control | PID closed-loop oil heating up to 80°C |
| Dispense Output | 0.5 L/min to 8.0 L/min variable flow rate |
| Control Platform | Siemens S7-1200 (CPU 1214C) |
| HMI Interface | Flexem 10" Color Touch Screen |
| Pre-Dispatch FAT | 100% Pre-Dispatch Acceptance Testing & Calibration Sign-Off |
General Arrangement (GA) CAD Vector Blueprint
Visual 4-Step Process Sequence
Tooling Fixtures & Automation Integration Options
Standard Features Included
- Siemens/Mitsubishi Industrial PLC & Color Touch HMI
- Category-4 Safety Light Curtains & E-Stop Latches
- Automatic Centralized Lubrication Unit
- 100% Calibrated Pre-Dispatch FAT Verification
Optional Tooling & Automation Upgrades
- Automated Vibratory Bowl Feeder & Escaper Mechanism
- 3-Axis Cartesian Gantry Robot Loader Integration
- Laser/Camera Optical Part Inspection Verification
- OPC-UA MES Network Database Telemetry License
Customer Success & Verified Financial ROI
Manual batch resin mixing trapped micro-air bubbles inside high-voltage bushings, leading to electrical breakdown failures.
Probiters Vacuum Degassed Continuous Dual-Component Metering System with static-dynamic inline mixer and automated solvent flush.
±8% Error Reduced to ±0.1%
The Probiters Quality & Support Promise
Need a formal technical proposal or 3D layout simulation? Our engineering design team in Ahmedabad prepares custom machine proposals within 3–5 working days.
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