INSULATOR & POLYMER PROCESSING

Epoxy/Resin Mixing & Conveying System

Vacuum Degassed Metered Resin Meter-Mix & Dispensing Plant

EXECUTIVE TECHNICAL DOSSIER & DATASHEET ISO 9001:2015 CERTIFIED DESIGN BASIS v5.0

Executive Value Proposition

Commercial & Operational Highlights

Vacuum Degassed Metered Resin Meter-Mix & Dispensing Plant

PAYBACK PERIOD 4.5 Months

ANNUAL SAVINGS ₹16.5 Lakhs / yr

PLC AUTOMATION Siemens

LEAD TIME 4–6 Weeks

Proven Field Performance

❌ COMPETITOR PITFALLS

Manual batch resin mixing trapped micro-air bubbles inside high-voltage bushings, leading to electrical breakdown failures.

PROBITERS ADVANTAGE

Probiters Vacuum Degassed Continuous Dual-Component Metering System with static-dynamic inline mixer and automated solvent flush.

✓ FINANCIAL OUTCOME

RESIN MIX RATIO ACCURACY:
±8% Error Reduced to ±0.1%

"Void-free resin casting transformed our electrical breakdown pass rate from 88% to 99.9%. The automated flush saves 3 hours daily."

Machine Intelligence

Engineering Field	Verified Specification / Design Basis
Metering Ratio Accuracy	±0.1% volumetric accuracy (Dual gear pumps)
Vacuum Degassing	0.5 mbar vacuum level for void-free resin mix
Tank Capacity	150 L Resin + 100 L Hardener jacketed stainless tanks
Inline Mixer	Static-dynamic water-chilled disposable mixer head
Automated Flush	PLC-triggered solvent flush sequence (<3 mins)
Temperature Control	PID closed-loop oil heating up to 80°C
Dispense Output	0.5 L/min to 8.0 L/min variable flow rate

CAD Blueprint Architecture

Operating Sequence

01PART LOADINGPosition component onto application-specific fixture

02POKA-YOKE VERIFYSensors validate orientation and clamp closure

03PLC EXECUTIONServo/hydraulic motion profile executes test sequence

04LOG & RELEASETelemetry logs OK/NOK result and releases part

Need a customized proposal or 3D layout simulation? Our engineering team prepares custom SPM quotes within 3–5 working days.