INSULATOR & POLYMER PROCESSING
Epoxy/Resin Mixing & Conveying System
Vacuum Degassed Metered Resin Meter-Mix & Dispensing Plant
EXECUTIVE TECHNICAL MATRIX
Vacuum Degassed Metered Resin Meter-Mix & Dispensing Plant
Factory-calibrated design specifications engineered for zero downtime, NABL compliance, and high throughput in industrial assembly lines.
CAPACITY
100 L/hr Dispensing
ACCURACY
±0.1% Ratio Accuracy
PLC PLATFORM
Siemens S7-1200
CYCLE RATING
< 5 mbar Vacuum Degas
Machine Parameters
Technical Parameter Sheet
| Parameter | Verified Design Basis / Published Specification |
|---|---|
| Metering Ratio Accuracy | ±0.1% volumetric accuracy (Dual gear pumps) |
| Vacuum Degassing | 0.5 mbar vacuum level for void-free resin mix |
| Tank Capacity | 150 L Resin + 100 L Hardener jacketed stainless tanks |
| Inline Mixer | Static-dynamic water-chilled disposable mixer head |
| Automated Flush | PLC-triggered solvent flush sequence (<3 mins) |
| Temperature Control | PID closed-loop oil heating up to 80°C |
| Dispense Output | 0.5 L/min to 8.0 L/min variable flow rate |
UTILITIES & CONTROLS ARCHITECTURE
Electrical & Utility Requirements
ELECTRICAL SUPPLY
415V AC ±10%
3-Phase, 50 Hz (9.5 kW)
💨 COMPRESSED AIR
6.0 Bar Clean Dry
Vacuum Degas Air Supply
🧠 CONTROL AUTOMATION
Siemens S7-1200
CPU 1214C / Dual Metering
🖥️ OPERATOR INTERFACE
Flexem 10" Touch Screen
Automated Flush Cycle
