Pick-to-Light System
Smart Optical Guided RGB Kitting & Assembly Error-Proofing System
Executive Machine Overview
The Pick-to-Light System engineered by Probiters Exim LLP represents the pinnacle of special purpose machine manufacturing for industrial production lines. Built on a rigid vibration-damped frame and integrated with industry-standard controls (Siemens S7-1200 / Industrial PC), this machine delivers uncompromising accuracy, long-term mechanical reliability, and ultra-low maintenance overhead.
Core Machine Sub-Systems & Mechanical Modules
⚙️ High-Luminance RGB Bin Modules
Multi-color LED displays mounted over component bins indicating pick sequence, quantity, and part numbers.
⚙️ Optical Infrared Pick Sensors
Infrared reflection sensors detecting operator hand entry into bins to verify correct item selection automatically.
⚙️ Wireless 2D Barcode Scanner
Integrated hand scanner reading kit traveler sheets and validating part barcodes before assembly.
⚙️ Audible & Visual Error Lockout
Loud alarm chime and bin light flashing red if an operator reaches into an unlit or incorrect bin.
Comprehensive Parameter Matrix Table
| Engineering Parameter | Verified Specification / Design Basis |
|---|---|
| Kitting Accuracy | 99.98% pick accuracy with optical sensor check |
| RGB Light Modules | High-luminance multi-color LED bin indicators |
| Barcode Reader | Integrated wireless 2D barcode scanner |
| Error Alarm | Audible chime & visual lock out on wrong bin pick |
| Line Capacity | Up to 250 illuminated bin locations per controller |
| Control Platform | Siemens S7-1200 / Industrial PC |
| HMI Interface | 15" Industrial Touch Panel |
| Pre-Dispatch FAT | 100% Pre-Dispatch Acceptance Testing & Calibration Sign-Off |
General Arrangement (GA) CAD Vector Blueprint
Visual 4-Step Process Sequence
Tooling Fixtures & Automation Integration Options
Standard Features Included
- Siemens/Mitsubishi Industrial PLC & Color Touch HMI
- Category-4 Safety Light Curtains & E-Stop Latches
- Automatic Centralized Lubrication Unit
- 100% Calibrated Pre-Dispatch FAT Verification
Optional Tooling & Automation Upgrades
- Automated Vibratory Bowl Feeder & Escaper Mechanism
- 3-Axis Cartesian Gantry Robot Loader Integration
- Laser/Camera Optical Part Inspection Verification
- OPC-UA MES Network Database Telemetry License
Customer Success & Verified Financial ROI
Manual paper-based component picking caused 6.5% wrong-part kitting errors on assembly lines, leading to line stoppages.
Probiters Smart RGB LED Pick-to-Light System with optical reflection verification sensors, barcode scanner, and inventory dashboard.
93.5% Up to 99.98%
The Probiters Quality & Support Promise
Need a formal technical proposal or 3D layout simulation? Our engineering design team in Ahmedabad prepares custom machine proposals within 3–5 working days.
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