INSULATOR & POLYMER PROCESSING

Vertical Crimper (Dover/PCA)

Precision 6-Jaw Radial Swaging Machine for High-Voltage Composite Insulators

TECHNICAL SPECIFICATION SHEET ISO 9001:2015 CERTIFIED DESIGN BASIS v5.0

EXECUTIVE TECHNICAL MATRIX

Factory-calibrated design specifications engineered for zero downtime, NABL compliance, and high throughput in industrial assembly lines.

CAPACITY 500 kN Crimp Force

ACCURACY ±0.02mm Radial

PLC PLATFORM Siemens S7-1200

CYCLE RATING 45 Sec Cycle Time

Machine Parameters

Technical Parameter Sheet

Parameter	Verified Design Basis / Published Specification
Crimp Force Range	20 kN to 200 kN (Closed-loop load cell controlled)
Radial Swaging Jaws	6-Jaw synchronized tool-steel dies with quick changeover
Crimp Depth Precision	±0.02 mm linear displacement tracking
Insulator Fitting Size	Ø20 mm to Ø120 mm composite rod & end fittings
Hydraulic Unit	Zero-leakage manifold with 7.5 kW motor & oil cooler
Cycle Time	18 seconds per crimped joint
Data Logging	Real-time force vs displacement curve logged per cycle
Safety Interlocks	Light curtains & dual palm anti-tie-down buttons

UTILITIES & CONTROLS ARCHITECTURE

ELECTRICAL SUPPLY 415V AC ±10% 3-Phase, 50 Hz (15.0 kW)

💨 COMPRESSED AIR 6.0 Bar Clean Dry Industrial Air Connection

🧠 CONTROL AUTOMATION Siemens S7-1200 CPU 1214C / Closed-Loop

🖥️ OPERATOR INTERFACE Proface 7" Touch HMI Recipe & Graph Display