PROBITERS INDUSTRIAL COMMAND CELL REF CODE: PRO-SPM-2026
✓ NABL / CE CERTIFIED ARCHITECTURE
Pick To Light System
Control Engine Siemens / Mitsubishi
Delivery Guarantee Production-Ready

Pick To Light System

Light-guided pick station that cuts kitting and assembly errors.

Control systemSiemens S7-200 Smart
ProcessLight-guided bin pick sequencing
Use caseMixed-part kitting & assembly feed
After-sales support3 months free, until production-ready
Typical quote turnaround3–5 working days
Target Plant Applications:
Mixed-part assembly & kitting lines
FIELD-PROVEN CASE STUDY • IMT Manesar, Gurgaon, Haryana

Automotive Wiring Harness & Kitting Center

PROBITERS ROI: 3.9 Months PAYBACK
❌ Competitor Machine Pitfalls

Manual paper-based component picking caused 6.5% wrong-part kitting errors on assembly lines, leading to expensive automotive assembly line stoppages.

❌ Impact: High Scrap Rates & Unplanned Supplier Delays
Probiters Engineering Advantage

Probiters Smart RGB LED Pick-to-Light System with optical reflection verification sensors, barcode scanner integration, real-time pick error alarm, and inventory dashboard.

Support Commitment:
Turnkey Software Setup & 2-Hour Express Technical Support
✓ Verified Financial Outcomes & ROI
Payback Period 3.9 Months
Annual Savings ₹10.7 Lakhs / yr
KITTING PICK ACCURACY 93.5% Up to 99.98% Zero Line Stoppages from Mis-Kitting
"Pick-to-Light eliminated human picking errors on our 50-component harness kits. Assembly line stoppages due to wrong parts dropped to absolute zero."
Get Custom ROI Proposal →
Engineering Enrichment

Machine Engineering Dossier

Specifications, datasheet, GA concept and product catalogue — built in the same Probiters design language.

Request Machine Proposal

Configuration & Pricing

Final pricing depends on configuration, size and tooling package. Most systems in this category are quoted within 3–5 working days — priced to compete with imported and OEM alternatives.

Request a Quote
On-time delivery commitment
Free support to production-ready
Design intent

Light-guided kitting and assembly-feed system for error-proof component picking.

A guided picking system that directs operators to the correct bin and quantity using illuminated locations and a PLC-driven sequence. It is effective for mixed-part kits where component similarity makes paper-based picking vulnerable to errors.

Engineering problem: Wrong-part and wrong-quantity errors are common in mixed-bin kitting. Pick-to-light converts the work instruction into a physical light cue and can require confirmation before the sequence advances.

Applications

Typical use

KittingAssembly line-side feedingSpare-parts preparationMixed-component pickingError-proof workstations
Open product catalogue
Process architecture
01LOADLoad job or kit recipe
02ILLUMINATEIlluminate required bin
03OPERATOROperator picks indicated quantity
04CONFIRMConfirm pick via pushbutton/sensor
Engineering data
ParameterDesign basis / published information
Control systemSiemens S7-200 Smart
ProcessLight-guided bin pick sequencing
Use caseMixed-part kitting & assembly feed
Typical bin count8–64 positions, layout dependent
ConfirmationPushbutton, sensor or scanner
DisplayBin light + quantity/status indication
RecipePart sequence and quantity
TraceabilityKit/job ID and completion status
COMPLETE ENGINEERING PACKAGE

Need Full Technical Specifications & GA Drawings?

Need the complete engineering package? Open the specification, datasheet and GA drawing. Final tooling, dimensions, cycle time and acceptance criteria are engineered around the customer's part and process.

View full specification