PROBITERS INDUSTRIAL COMMAND CELL REF CODE: PRO-SPM-2026

✓ NABL / CE CERTIFIED ARCHITECTURE

Control Engine Siemens / Mitsubishi

Delivery Guarantee Production-Ready

Epoxy/Resin Mixing & Conveying System

Metered resin mixing and conveying for encapsulation lines.

Control system	Siemens S7-1200 (CPU 1214C)
HMI	Flexem
Process	Metered mixing + conveying
Application	Resin/epoxy encapsulation
After-sales support	3 months free, until production-ready
Typical quote turnaround	3–5 working days

Target Plant Applications:

Battery pack manufacturersSolar panel manufacturersPolymer arrester manufacturers

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FIELD-PROVEN CASE STUDY • Peenya Industrial Area, Bengaluru, Karnataka

High-Voltage Bushing & Polymer Resin Casting Plant

PROBITERS ROI: 4.5 Months PAYBACK

❌ Competitor Machine Pitfalls

Manual batch resin mixing trapped micro-air bubbles inside high-voltage bushings, leading to electrical breakdown during HV impulse testing. Mixing ratio errors reached ±8%, and pumps clogged daily requiring 3 hours of manual cleaning.

❌ Impact: High Scrap Rates & Unplanned Supplier Delays

Probiters Engineering Advantage

Probiters Vacuum Degassed Continuous Dual-Component Metering Pump System with static-dynamic inline mixer, temperature-jacketed stainless tanks, automated solvent flush cycle, and recipe-driven HMI.

Support Commitment:
Pre-Tested Skid Assembly, 100% FAT Sign-Off & 24/7 Chemical Line Support

✓ Verified Financial Outcomes & ROI

Payback Period 4.5 Months

Annual Savings ₹16.5 Lakhs / yr

RESIN MIX RATIO ACCURACY ±8% Error Reduced to ±0.1% -85% Maintenance Downtime

"Void-free resin casting transformed our electrical breakdown pass rate from 88% to 99.9%. The automated flush cycle saves our maintenance team 3 hours every day."

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Engineering Enrichment

Machine Engineering Dossier

Specifications, datasheet, GA concept and product catalogue — built in the same Probiters design language.

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SpecificationEngineering Data → DatasheetMaster Sales Dossier → GA DrawingCAD Concept → CatalogueFull Product Guide → ROI Case StudyCustomer Success →

Configuration & Pricing

Final pricing depends on configuration, size and tooling package. Most systems in this category are quoted within 3–5 working days — priced to compete with imported and OEM alternatives.

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On-time delivery commitment

Free support to production-ready

Design intent

Metered two-component resin mixing and controlled conveying system for encapsulation processes.

A process skid for accurate metering, mixing and delivery of resin systems used in encapsulation and insulation processes. The design focuses on repeatable ratio control, controlled residence time and reliable delivery to the mould or application point.

Engineering problem: Manual resin preparation can introduce ratio errors, entrapped air, inconsistent mixing and uncontrolled batch-to-batch variation. Metered dosing and recipe-controlled mixing make the process repeatable and easier to monitor.

Applications

Typical use

Composite insulator encapsulationElectrical insulation resin systemsPotting and casting processesTwo-component adhesive delivery

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Process architecture

01LOADLoad resin components into conditioned supply tanks

02CHECKCheck material availability and temperature/conditioning state

03PRIMEPrime and calibrate metering pumps

04DOSEDose components at programmed ratio

Engineering data

Parameter	Design basis / published information
Process	Metered mixing + conveying
Control system	Siemens S7-1200 (CPU 1214C)
HMI	Flexem
Application	Resin/epoxy encapsulation
Typical mixing ratio	Configurable for common 2K resin systems; application dependent
Metering accuracy	Typically ±1–2% of commanded ratio after calibration
Tank configuration	2 component supply tanks with level/temperature options
Mixing	Static or dynamic mixer selected by resin chemistry

COMPLETE ENGINEERING PACKAGE

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